Microtecna Engineering Via Roncaglia, 5 CH-6883 Novazzano

ELETTROMECCANICA

A complete hardware/software solution tailored to manage and control multiple different winding machines with a single software framework.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages multiple automation devices (robots, handling systems, safety devices, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using a SCADA-based GUI. Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a remote database. The solution is integrated with a MES (developed by Microtecna) to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

Technologies: WINDOWS, IPC, PLC, RDBMS, MOTION CONTROL, ROBOT, FIELDBUS, SENSOR, ACTUATORS, SAFETY

‚ÄčControl of Winding Machines for Electric Transformers

Keywords: WINDING, TRACEABILITY, MACHINE CONTROL, CONDITION MONITORING, MES INTEGRATION, PDA

A hybrid (PLC/IPC) platform tailored to manage test session on electrical generators.
The solutions is composed of a SAFE-PLC that continuously check plant and operators’ security through various industrial-grade safety sensors. At the same time PC-based services acquire and dispatch all the informations necessary to control and observe the test processes. These informations and all safety/process events are stored in a hi-performance certified database. Operators control and monitor the system via multiple web-interfaces and the system is connected with factory’s MES (tailored by Microtecna).

Technologies: SAFETY, WINDOWS, RDBMS, SENSOR FUSION, POINT CLOUDS

Electrical Generators Test Bench Platform

Keywords: SAFETY, QUALITY, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA

A hybrid (PLC/IPC) web-platform tailored to manage an electric-transformers’ test laboratory.
The solutions is composed of multiple SAFE-PLCs that continuously check plant and operators’ security through various industrial-grade safety sensors. At the same time PC-based services acquires and dispatches all the informations necessary to control and observe the test processes. These informations and all safety and process events are stored in a hi-performance certified database. Operators control and monitor the system via multiple web-interfaces and the system is connected with factory’s MES.

Technologies: SAFETY, WINDOWS, RDBMS, SENSOR FUSION, POINT CLOUDS

Electric Transformers Test Laboratory Management System

Keywords: SAFETY, QUALITY, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA

An IT solution tailored in order to automatically manage electric transformers production’s processes.
The system is composed of a central server, multiple client nodes and a terminal node on each machine. It’s main functionalities are the creation and automatic deployment of recipes and production orders, process data acquisition, traceability and machines’ condition monitoring.

Technologies: WINDOWS, IPC, RDBMS, FIELDBUS

Electric Transformers Winding Lines Manager

Keywords: QUALITY, TRACEABILITY, PROCESS CONTROL, MES, PDA, CONDITION MONITORING

A complete hardware/software solution tailored to control and manage safety of industrial cranes.
Given Microtecna’s expertise in optimal control & observation, this solution integrates custom-built algorithms to minimize load oscillations during crane’s movements.

Based on multiple technological layers (PLC/SAFE-PLC), this system manages all automation devices to guarantee the maximum performances and safety. The operators interact with the system using Wifi Joysticks and web-based GUIs. Different optical sensors and lidars recognize operators’ presence and automatically manages safety and manual operations (using SLS and STL technologies). The solution can be integrated with external MES to guarantee fully traceability of the production process and perform condition monitoring on the machine. 

Technologies: WINDOWS, IPC, PLC, RDBMS, MOTION CONTROL, ROBOT, FIELDBUS, SENSOR, ACTUATORS, SAFETY

Industrial Cranes Control & Safety

Keywords: CRANE, GANTRY, MACHINE CONTROL, CONDITION MONITORING, MES INTEGRATION

Hybrid Platform (Web/Mobile) created to manage maintenance operations inside industrial environments.The system performs activities’ planning and execution management, tracks operators’ work and helps maintenance costs classification. It can be integrated with external ERP/MES. It is also able to perform condition monitoring activities. Operators can use both a Web application or Mobile devices (or smartphones) to interact with the platform with minimum effort.

Technologies: WEB, WINDOWS, IPC, MOBILE, RDBMS, RFID, BARCODE

M.O.P.A. (Maintenance Operations & Planning Application)

Keywords: MES INTEGRATION, PDA, CONDITION MONITORING, TRACEABILITY