A complete hardware/software solution tailored to control pharmaceutical bags filling processes with a single software framework. Based on multiple technological layers (PLC/SAFE-PLC/ROBOTICS/PC/VISION), this system manages various automation devices (robots, handling systems, safety devices, …) to guarantee the maximum production output and safety. Quality is guaranteed by a multi-stage hi-performance computer vision system (tailored by Microtecna). The operators interact with the system using a PC-based GUI (CFR21/11 compliant) developed by Microtecna. Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a local database. The solution can be integrated with external MES systems to guarantee fully traceability of the production process and perform condition monitoring on the line. 

We create complete HW/SW solutions tailored to control, observe and supervise machines and lines in the semiconductor industry.
We have strong expertise in realizing and integrating both PLC/MOTION/SAFE technologies, ROBOTICS, Vision Systems, MES-based applications, and sector-specific protocols (e.g. SECS-GEM)

An hybrid (PC/PLC) solution to perform automatic refurbish of industrial plates.Once the jobs are loaded from the MES (tailored by Microtecna), an hybrid system (PLC/IPC) controls robots and cranes to perform refurbish cycles through acid/soda baths. When the plates are cleaned, the system automatically checks the quality of the results using an advanced hi-resolution computer vision system (tailored by Microtecna) and consequently sorts each plate in piles for operator unloading. Once each job is completed all the data are synchronized with MES to guarantee fully traceability of the process. 

A complete hardware/software solution tailored to control different types of CNC-based hairpin-forming machines with a single software framework. Based on multiple technological layers (PLC/SAFE-PLC/CNC), this system manages various automation devices (robots, handling systems, safety devices, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using a PC-based GUI that can integrate a custom-built CAD/CAM software (developed by Microtecna). Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a local database. The solution can be integrated with external MES systems to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

A complete HW/SW solution tailored to manage and control different types of glass working machines (e.g. squaring, drilling, milling and washing machines, …) with a single software framework. Based on multiple technological layers (SAFE/PLC/IPC), this system manages multiple automation devices (robots, handling, safety devs, rollers, …) to guarantee the maximum production output, safety and quality. When necessary the solution can be integrated with a custom CNC solution (developed by MTE) and CAD/CAM softwares. The operators interact with the system using multiple GUIs. Different sensors recognize operators presence and automatically manages safety and manual operations. The system stores all the process-data on database. The solution is integrated with a PDA module (developed by MTE) to guarantee fully traceability of the process and perform condition monitoring on each machine. The solution can be integrated with external MES systems.

A complete hardware/software solution tailored to manage and control different types of wood-panels production machines (e.g. composition lines, squaring machines, ovens, …) with a single software framework.
Based on multiple technological layers (PLC/SAFE-PLC), this system manages multiple automation devices (robots, handling systems, safety devices, rollers, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using multiple GUIs. Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a remote database. The solution is integrated with an external PDA system (ACDL: developed by Microtecna) to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

A complete hardware/software solution tailored to manage and control multiple different winding machines with a single software framework.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages multiple automation devices (robots, handling systems, safety devices, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using a SCADA-based GUI. Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a remote database. The solution is integrated with a MES (developed by Microtecna) to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

A complete PLC software solution tailored to control glasses-support-rods coating lines.
Based on multiple technological layers (PLC/SAFE-PLC), this system manages multiple automation devices (robots, handling systems, safety devices, rollers, …) and interfaces with external machines to guarantee the maximum production output and quality. The system is provided with an automatic paint-flow management system based on sensor-fusion technologies and  algorithms developed by Microtecna’s engineers
The operators interact with the system using GUIs on multiple touch-screens. The system stores all the process-data on an internal database. The solution can be integrated with MES to guarantee fully traceability of the production process. 

A complete hardware/software solution tailored to control automatic sectional warping machines.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages various automation devices (robots, handling systems, Jaquard machines, safety devices, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using a PC-based GUI that can integrate a custom-built software (developed by Microtecna) to manage spool racks and organize operation sequences. Different sensors and lidars recognize operators presence and automatically manages safety and manual operations (using SLS and STL technologies). The system stores all the process-data on a local database. The solution can be integrated with external MES systems to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

A complete hardware/software solution tailored to manage and control different types of flowpack machines using a single software framework.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages multiple automation devices and sensors to guarantee the maximum packaging performances and quality. 
The operators interact with the system using multiple GUIs. The system stores all the process-data on an internal scalable database. The solution is integrated with an internal PDA module (developed by Microtecna) to guarantee full traceability of the production process and perform condition monitoring on each machine. The solution can be integrated with external MES systems.

A complete software solution tailored to manage and control brake-calipers’ coating lines.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages multiple automation devices (robots, handling systems, safety devices, rollers, …) and external machines to guarantee the maximum production output and quality. The operators interact with the system using GUIs on multiple touch-screens. The system stores all the process-data on an internal database. The solution can be integrated with MES to guarantee fully traceability of the production process. 

Many hardware/software solutions tailored to manage and control different types of sheet-metal handling machines (e.g. nesting-unloaders, carts, Automated Warehouses, …) with optimized software frameworks.
Based on multiple technological layers (PLC/SAFE-PLC), these system manages multiple automation devices (robots, handling systems, safety devices, …) to guarantee the maximum production output, safety and quality. The operators interact with the system using multiple GUIs. Different optical sensors and lidars recognize operators presence and automatically manages safety and manual operations. The system can archive all the process-data on databases. The solution can be integrated with external MES systems to guarantee fully traceability of the production process and perform condition monitoring on each machine. 

Complete PC/PLC solution that manages label creation process using laser-marking technologies.
Once the labels are programmed and loaded from the MES (tailored by Microtecna), a hybrid system (PLC/IPC) controls an external laser and all related automation to create custom labels on aluminium plates. The system archives all the data on an internal database. Once each operation is finished all the data are synchronized with MES to guarantee fully traceability of the labeling process.