COATING
Calipers Coating Plant Control & Management
Technologies: WINDOWS, IPC, PLC, RDBMS, MOTION CONTROL, ROBOT, FIELDBUS, SENSOR, ACTUATOR
Keywords: COATING, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA
A complete software solution tailored to manage and control brake-calipers’ coating lines.
Based on multiple technological layers (PLC/SAFE-PLC/IPC), this system manages multiple automation devices (robots, handling systems, safety devices, rollers, …) and external machines to guarantee the maximum production output and quality. The operators interact with the system using GUIs on multiple touch-screens. The system stores all the process-data on an internal database. The solution can be integrated with MES to guarantee fully traceability of the production process.
Glasses Support Coating Control & Management
Technologies: PLC, RDBMS, MOTION CONTROL, ROBOT, FIELDBUS, SENSOR FUSION
Keywords: COATING, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA, HARSH ENVIRONMENTS
A complete PLC software solution tailored to control glasses-support-rods coating lines.
Based on multiple technological layers (PLC/SAFE-PLC), this system manages multiple automation devices (robots, handling systems, safety devices, rollers, …) and interfaces with external machines to guarantee the maximum production output and quality. The system is provided with an automatic paint-flow management system based on sensor-fusion technologies and algorithms developed by Microtecna’s engineers
The operators interact with the system using GUIs on multiple touch-screens. The system stores all the process-data on an internal database. The solution can be integrated with MES to guarantee fully traceability of the production process.
Washing & Painting MES Platform
Technologies: WEB, IPC, PLC, RDBMS, WINDOWS, FIELDBUS, SENSORS
Keywords: PDA, TRACEABILITY, CONDITION MONITORING, PROCESS CONTROL, STATISTICS, ERP INTEGRATION, LOGISTICS, QUALITY
Fully customizable Web-based Manufacturing Execution System capable to manage production, quality and logistics related to washing and painting processes. This platform is entirely integrated with production machines via fieldbuses and acquisition nodes and offers various distributed user interfaces on both stand-alone and mobile UIs. The platform stores all the data in hi-performance databases and offers extended process control and traceability features, condition monitoring, statistical and quality analysis and optimizes the internal logistics and warehouse management. The system gathers production orders and requirements from an industrial ERP.